Extractive Metallurgy of Copper

Front Cover

This multi-author new edition revises and updates the classic reference by William G. Davenport et al (winner of, among other awards, the 2003 AIME Mineral Industry Educator of the Year Award "for inspiring students in the pursuit of clarity"), providing fully updated coverage of the copper production process, encompassing topics as diverse as environmental technology for wind and solar energy transmission, treatment of waste by-products, and recycling of electronic scrap for potential alternative technology implementation. The authors examine industrially grounded treatments of process fundamentals and the beneficiation of raw materials, smelting and converting, hydrometallurgical processes, and refining technology for a mine-to-market perspective - from primary and secondary raw materials extraction to shipping of rod or billet to customers. The modern coverage of the work includes bath smelting processes such as Ausmelt and Isasmelt, which have become state-of-the-art in sulfide concentrate smelting and converting.



  • Drawing on extensive international industrial consultancies within working plants, this work describes in depth the complete copper production process, starting from both primary and secondary raw materials and ending with rod or billet being shipped to customers
  • The work focuses particularly on currently-used industrial processes used to turn raw materials into refined copper metal rather than ideas working 'only on paper'
  • New areas of coverage include the environmentally appropriate uses of copper cables in power transmission for wind and solar energy sources; the recycling of electronic scrap as an important new feedstock to the copper industry, and state-of-the-art Ausmelt and Isasmelt bath smelting processes for sulfide concentrate smelting and converting
 

Contents

Chapter 1 Overview
1
Chapter 2 Production and Use
13
Chapter 3 Production of High Copper Concentrates Introduction and Comminution
31
Chapter 4 Production of Cu Concentrate from Finely Ground Cu Ore
51
Chapter 5 Matte Smelting Fundame ntals
73
Chapter 6 Flash Smelting
89
Noranda Teniente and Vanyukov
111
Chapter 8 Converting of Copper Matte
127
Chapter 13 Fire Refining S and O Removal and Anode Casting
237
Chapter 14 Electrolytic Refining
251
Introduction and Leaching
281
Chapter 16 Solvent Extraction
323
Chapter 17 Electrowinning
349
Chapter 18 Collection and Processing of Recycled Copper
373
Chapter 19 Chemical Metallurgy of Copper Recycling
389
Chapter 20 Melting and Casting
397

AusmeltIsasmelt and Mitsubishi
155
Chapter 10 DirectToCopper Flash Smelting
179
Chapter 11 Copper Loss in Slag
191
Chapter 12 Capture and Fixation of Sulfur
205
Chapter 21 Byproduct and Waste Streams
415
Chapter 22 Costs of Copper Production
427
Index
441
Copyright

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About the author (2011)

Mark E. Schlesinger is a graduate of the University of Missouri-Rolla and the University of Arizona. He has spent a combined 31 years of teaching at The University of Utah and the Missouri University of Science and Technology. He is an author of: * Mass and Energy Balances in Materials Engineering * Extractive Metallurgy of Copper (4th and 5th English-language editions; Chinese edition) * Aluminum Recycling (two English language editions)Professor Schlesinger is a member of the (U.S.) Metals, Minerals, and Materials Society; the American Institute for Steel Technology; and the Society of Mining, Metallurgy and Exploration. He is a former Fulbright Scholar (Royal Institute of Technology (Sweden), 2002), and Leif Eriksson Fellow (Norwegian University of Science and Technology, 2012-13). He was named a Fellow of ASM International (2018). Kathryn C. Sole has 30 years' global experience in the chemistry and process engineering of hydrometallurgical extractive processes, with specialist expertise in solvent extraction, ion exchange, and electrowinning. She is currently an independent consultant, with clients spanning six continents. Kathy has worked with copper production operations in Africa, USA, and South America, including those of Anglo American, Eurasian Resource Group, Glencore, Vedanta, First Quantum, and BHP. Kathy holds an adjunct appointment at the University of Pretoria and regularly presents accredited Continuing Professional Development training courses, many of which focus on hydrometallurgy of copper. She has authored/coauthored over 90 publications, including Extractive Metallurgy of Copper (5th ed.), and is a member of the Editorial Boards of the journals Minerals Processing & Extractive Metallurgy Review and Solvent Extraction & Ion Exchange. She founded and chairs the Copper Cobalt Africa conference series. Kathy obtained her PhD in metallurgical engineering from the University of Arizona, USA, following BSc(Hons) and MSc degrees in chemistry from Rhodes University, South Africa. She has been awarded the Silver Medal of the Southern African Institute of Mining and Metallurgy, the Bronze Medal of the South African Association for the Advancement of Science, and received the Milton E. Wadsworth Award of the Society of Mining, Metallurgy and Exploration in 2019.

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